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AGV Maintenance and Care: Troubleshooting and Repair of Common Problems

Release Date:2023 / 10 / 12
Maintenance and upkeep are crucial to ensuring the proper functioning of AGVs and extending their lifespan. This article will introduce common fault diagnosis and repair issues related to AGV maintenance and upkeep.



Fault diagnosis is a crucial step in AGV maintenance. When an AGV malfunctions, timely and accurate problem diagnosis is the first step in troubleshooting. Common AGV faults include sensor malfunctions, battery problems, and motor malfunctions. Checking the sensor connections and calibration can determine if a sensor fault exists.

For battery problems, check the battery level and charging status, as well as the battery connections. For motor malfunctions, check the motor's power supply and control signals to determine if a motor fault exists.

Repair is a key step in resolving AGV faults. Based on the fault diagnosis results, taking appropriate repair measures is an important part of ensuring the normal operation of the AGV.

For sensor malfunctions, try reconnecting the sensor or replacing the faulty sensor. For battery problems, check the charging equipment and charging circuit to ensure the battery can charge normally. For motor malfunctions, check the motor's power supply and control signal lines, and repair or replace the faulty motor.


Besides fault diagnosis and repair, regular maintenance is also crucial for ensuring the normal operation of AGVs. Maintenance includes cleaning, lubrication, and tightening. Regularly cleaning the AGV's sensors, motors, and chassis prevents dust and debris from affecting its normal operation. Lubricating key components, such as axles and drive chains, reduces friction and extends the lifespan of parts. Additionally, regularly inspecting and tightening bolts and connectors ensures the AGV's structural stability.

In summary, the maintenance and upkeep of AGVs are essential for ensuring their normal operation and extending their lifespan. Fault diagnosis and repair are key steps in resolving AGV malfunctions; accurate diagnosis and appropriate repair measures can restore the AGV's normal function.

Furthermore, regular maintenance prevents malfunctions and ensures the long-term stable operation of AGVs. Through proper maintenance and upkeep, AGVs will bring more efficient and reliable logistics transportation services to the industrial and warehousing sectors.

Source: Huatian Vision Intelligent Equipment